The Air-Void, a ‘drop-in-place’ retrofit solution for air-free sterilisation

Inefficient air removal – the culprit.

horizontal-steriliser
Steam management and boiler operational issues at palm oil mills continue to remain problematic and have yet to be satisfactorily resolved. The root cause can be traced to the inefficient method of air removal at the steriliser station.

Inefficient usage of process steam arising from using outdated and inefficient methods to evacuate residual air in the steriliser vessels is the main cause of unrelenting problems at palm oil mills, particularly those affecting boiler operation – currently widespread at palm oil mills.

The Air-Void® has been created specifically to solve the above-mentioned problem. Continue reading “The Air-Void, a ‘drop-in-place’ retrofit solution for air-free sterilisation”

New Technological Innovation to Drive Efficiency, Creativity and Profitability at Palm Oil Mills

The Dream Mill

palm-oil-mill-engineer
Can life for palm oil mill Managers and Engineers be (ever) made ‘easy’? Actually, yes. With a solution that is both easy and simple. Just picture this… managers and engineers focusing on mill processes and production matters rather than tending to persistent mill utility issues, thereby enriching their daily working life and enhancing the core business of their company.

Today, technological innovation has given a boost to palm oil mill operations. New technologies are available to re-engineer the design of existing palm oil extraction processes to achieve the above. Continue reading “New Technological Innovation to Drive Efficiency, Creativity and Profitability at Palm Oil Mills”

Re-engineering palm oil mills into centres of energy efficiency

Palm oil mills can unleash renewable energy at enormously high energy efficiency levels arising from the unique characteristics of their operating parameters.

Palm oil mills are in an enviable position to harness increased quantities of renewable energy at very high efficiencies, the potential of which remains largely unrealised.

At the moment, palm oil mills tend to focus on milling operations. They are predominantly concerned with the core business revolving around the processing of fresh fruit bunches (FFB) and oil extraction rates. However, a new premise envisions mills operating as centres of energy efficiency.

The bulk of the FFB mass from the field transported to the mill for processing is discharged as biomass residue. Of this residue, the energy content of the mesocarp fibre and palm kernel shells are being used in inefficient ways to provide the energy needs of the mill. In actual fact, palm oil mills can unleash renewable energy at enormously high energy efficiency levels arising from the unique characteristics of their operating parameters. Continue reading “Re-engineering palm oil mills into centres of energy efficiency”